Selecting a drawing die manufacturer is not an easy task, especially considering the fact that there are many Drawing Dies Manufacturers to choose from. Drawing dies are used for various applications and items. No matter what item you might be interested in developing, you cannot compromise on quality. Make sure the manufacturer you choose uses the right drawing die size sequence and inner geometrics. Drawing dies are ideal for drawing high and low carbon steel wire. They are specially-shaped holes that are highly-polished to reduce the diameter of the wire. This post aims to help you choose the right drawing die manufacturer. The following should be considered to make an informed decision.
- Consider the Material
When choosing a wire drawing die, you need to consider the materials that the manufacturer offers. These are mentioned below.
- Low-Carbon Steel
- Stainless Steel
- Galvanized High-Carbon Steel
- Aluminum Alloy Steel
- Stainless Steel
A reputable drawing die manufacturer will request you to provide the details about the drawing parameters including the measurements of the back relief, bearing, approach angle, entrance angle, bell radius, and inlet diameter.
- Types of Drawing Dies
Drawing dies are available in different styles. The most popular options include enameling wire drawing dies, TC wire drawing dies, PCD wire drawing dies, and standard wire drawing. The standard wire drawing dies tend to have a defined reduction angle which helps reduce the drawing force. As for the PCD wire drawing die, it makes use of PCD (polycrystalline diamond). It provides superior resistance. On the other hand, tungsten carbide wire drawing dies are commonly used for drawing thicker wires.
Wire drawing dies are used for various applications. Hence, it is important that you decide which applications you want to carry out when choosing a drawing die manufacturer. Drawing dies are used with both multiple-block and single-block machines. The die helps draw the wire.
- Companies The Manufacturer Produces Drawing Dies For
An important question that needs answering is for which companies do the manufacturer produce drawing dies. It is crucial that you choose a manufacturer that has a relationship with the leading companies in your industries. Thus, you will benefit from the best service. When you choose a reputable manufacturer, you can rest assured that its facilities would have been audited and visited by the leading corporations.
- The Facility
Knowing more about the facilities helps you choose a manufacturer that is able to satisfy different order sizes. Remember, the more employees it has the easier it would be for the manufacturer to provide you with what you need on time. It is best that you avoid a small factory as such factories do not have a reliable history and should not be trusted.
The longer the manufacturer has been in business the better. Besides, small factories lack quality control procedures, unlike established manufacturers who follow the latest quality control methods to ensure high quality. An obvious mistake businesses tend to make is that they consider hiring someone who is eager to work for them. You might be thinking that communicating with a small factory would be easier as they would have an easier time dealing with clients. However, that could not be further than the truth. Small manufacturers would not be able to meet your production requirements and quality issues might arise.
- Quality Assurance
Ordering drawing dies from a manufacturer is a huge decision which is why you need to learn about their quality assurance procedure. Find out at how many points is quality assessed throughout the production. You cannot afford to overlook quality assurance as it would end up costing you. The more quality assurance steps there are, the lower the chances of you receiving defective products. Some manufacturers only conduct the quality assurance test once the production cycle is complete. This is not the best strategy.
- Find Out From Where The Components Are Sourced
To ensure that the drawing dies are of the best quality, you need to find a manufacturer that sources the components from a reliable supplier. The components impact the end result. Hence, you should conduct some research into where the manufacturer sources its components or raw material.
- The Production Capacity
Since your requirements are likely to change from time to time, you need to choose a manufacturer that has a production capacity to satisfy your requirements. Production capacity is necessary for long-term success. It does not matter if you are starting off small as you never know when you might close a big deal and need to boost your production capacity to deliver on time. To avoid any delays, find a manufacturer that has a huge production capacity. Besides, it will allow you to benefit from economies of scale.
- Due Diligence
If there is one thing that you cannot overlook, it is due diligence. By doing your homework and choosing the right company, you will reduce the risk of consequences. When companies do not ensure that they have selected the right manufacturer, they end up losing a great deal of money.
The importance of doing your homework cannot be stressed enough. It pays off to ask as many questions as possible. The manufacturer should have no trouble responding to your queries. The way the manufacturer responds to your queries tells a lot about their expertise. Pay close attention to what they have to say.
Finally, once you have shortlisted a few drawing die manufacturers, you need to validate their credibility. It is the only way through which you can be sure that you are making the right decision. Check their Better Business Bureau rating, read online reviews, visit their website, and speak with other companies.
By using this post as a guide to selecting a drawing die manufacturer, you will be able to eliminate the risk of choosing an unreliable company. Make sure to consider each tip mentioned above to make the best decision.